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ARB Solar Installation Caloundra

Commercial case study

97.94 kWp of rooftop solar for ARB Caloundra

A full export commercial system across two roof planes at a busy auto parts and 4x4 accessories store on the Sunshine Coast, designed to cut the store’s reliance on grid electricity through its trading day.

97.94kWp

Certified solar array

166modules

JA Solar 590 W n-type bifacial

81kVA

Three Fronius Verto inverters

140MWh/yr

Generated each year

The brief

Take a high consumption retail site off the grid through its busiest hours

Lighting, workshop gear, compressors and air conditioning all draw hardest between 8am and 5pm, which is exactly when a Sunshine Coast roof produces most. No battery, no interruption to trade.

Electrical and switchboard works

  • Integration with the existing site main switchboard and distribution board
  • Dedicated inverter breakers, isolation and protection
  • Grid supply disconnect equipment installed to network requirements
  • Network connection and disconnection arrangements completed
  • Commissioning power quality and compliance testing

What made this one harder than a house

Two roof planes, one system

The array had to be split across the showroom roof and the main warehouse roof, then brought back together as three balanced inverter circuits.

Working around a live site

An existing main switchboard and distribution board had to take the new supply without interrupting trade through the working day.

Network compliance

Full export approval, grid supply disconnect equipment and power quality testing all had to be satisfied before the system could energise.

What the system does

Generation matched to the way the store actually trades

Annual profile

Monthly generation across the year

Spring and early summer carry the year. June is the quietest month.

Typical clear day

Solar generation against site demand

Wherever yellow sits above navy, the store is running on its own power.

Energy balance

Where the generation goes

Used on site during trading hours
60%84,000 kWh a year
Exported to the grid
40%56,000 kWh a year

Return

Cumulative energy savings over ten years

Modelled at 30c/kWh, a 6c feed-in rate and 2.5% annual price rises.

The system

166 modules, three circuits, one switchboard

Certified array layout. Two roof planes, 15 strings, each numbered to its inverter circuit.

How it connects

Array to switchboard

97.94 kWp array

166 x 590 W JA Solar JAM72D40-590/LB, 15 strings

3 x 27 kVA inverters

Fronius Verto 27.0, 81 kVA total capacity

Site main switchboard

Dedicated inverter breakers, isolation and grid supply disconnect equipment

Store and workshop load

Solar supplies the site first through trading hours

Full export approved

Surplus generation exported on the approved full export basis

Array split

166 modules shared across three inverter circuits

Inverter 1
33.0kWp
56 modules · 5 strings
Inverter 2
32.5kWp
55 modules · 5 strings
Inverter 3
32.5kWp
55 modules · 5 strings

String numbering matches the certified layout, with strings 1.1 to 3.5 spread across both roof planes.

Modules

JA Solar JAM72D40-590/LB

n-type bifacial double glass, 16BB Bycium+ cells with M88 half-cell technology. Better temperature coefficient and low irradiance response, which matters on a Queensland roof.

Quantity166 modules
Rated power590 W each
Product warranty12 years
Power output warranty30 years, linear
First year degradation1%
Annual degradation0.4% over 30 years
CertificationIEC 61215, IEC 61730, ISO 9001, ISO 14001, ISO 45001

Inverters

Fronius Verto 27.0

Three phase commercial inverters chosen for flexibility across multiple roof planes, integrated safety and straightforward servicing once the system is live.

Quantity3 inverters
Rated capacity27 kVA each, 81 kVA total
Circuits5 strings per inverter
Grid settingsAS/NZS 4777.2:2020, Region A
Volt-watt and volt-varEnabled to network requirements
MonitoringLive generation data per inverter
1.21: 1
DC to AC ratio, sized to hold output through the middle of the day
778.04 V
Array open circuit voltage at -0.7 degrees, within inverter limits

System schematic

Roof to switchboard, at a glance

166 modules across two roof planes, 15 strings into three 27 kVA inverters, then into the existing switchboard.

Questions

Frequently asked questions

Commercial solar can be a worthwhile investment for businesses with significant daytime electricity consumption. By generating electricity on-site, businesses may reduce their reliance on purchased grid power and lower ongoing operating costs. The financial return depends on the system size, installation costs, electricity usage and applicable tariffs.

Delivery

How the project ran

Site and energy review

Load profile, switchboard capacity and roof space assessed against trading hours.

Engineering and certification

Design certification report prepared by Edison Engineering Pty Ltd with RPEQ sign-off, registration no. 17868.

Network application

Full export application lodged and approved on the design basis.

Installation

166 modules across two roof planes, 15 strings into three inverters, dedicated breakers and isolation.

Connection and commissioning

Grid supply disconnect equipment installed, power quality and compliance testing completed.

Handover and monitoring

Live monitoring handed over so the business can see generation against consumption.

The bill

What the store paid before, and what it pays now

Before solar

$200k

A year on electricity, every kilowatt hour bought from the grid

667 MWh bought a year

After solar

$158k

A year, with the array covering the bulk of trading hours

527 MWh bought a year, 21% less spend

Month by month

Grid electricity bought, before and after

The gap widens through spring and summer, when the array works hardest.

The result

Cheaper trading hours and a smaller footprint

The array covers the bulk of the store's daytime consumption, with the surplus exported to the grid. The business can see it live, hour by hour, through the inverter monitoring.

60%
Of generation used on site during trading hours
$28.5k
Saved on electricity in the first year
140MWh
Generated each year, against 230 MWh bought before
102t CO2
Avoided a year, about 4,700 trees worth
ARB Solar Installation Caloundra

Commercial solar

Thinking about solar for your own site?

We assess your load profile, design to the network's requirements and handle the approvals, installation and commissioning end to end.

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